KFRP—Kevlar Fiber Reinforced Polymer—is a legendary material, famous for stopping bullets and resisting impact. But its unruly, fibrous nature makes it a nightmare for conventional machining. It chews up standard tools and delaminates if you look at it wrong.
That’s where we come in. We’ve mastered the art and science of CNC machining KFRP. We don’t just cut it; we surgically dissect it with specialized tooling and proprietary processes to unlock its full potential. We deliver precision parts from the tough stuff, on time and to spec. Stop wrestling with Kevlar. Let’s build something indestructible.
KEY BENEFITS
Forget “good enough.” KFRP delivers a combination of properties that metals and other composites can’t match. When you need a part that’s light, tough, and can take a hit, this is your material.
| Benefit | What It Means For Your Project |
|---|---|
| Exceptional Impact Resistance | Superior energy absorption. Parts won’t shatter or dent; they withstand brutal shocks and blunt force. |
| High Strength-to-Weight Ratio | Legendary toughness without the mass. Ideal for aerospace and automotive where every gram counts. |
| Outstanding Wear & Abrasion Resistance | Surfaces that stand up to constant friction and rubbing, far outperforming steel in many applications. |
| Inherent Vibration Damping | Reduces noise, fatigue, and resonance. Critical for high-performance rotational components and structural frames. |
| Non-Conductive & Radar Transparent | Excellent dielectric properties. The go-to for electronic housings, antennae covers, and RF applications. |
APPLICATIONS
We’ve turned KFRP into mission-critical components across industries. If your application demands lightweight durability, it belongs here.
| Industry | Specific Uses |
|---|---|
| Aerospace & Defense | Radomes, antenna housings, drone arms, interior panels, satellite components, helmet shells. |
| Automotive & Racing | Lightweight suspension linkages, gearbox baffles, non-structural body panels, insulators. |
| Marine & Drones | Propeller blades, hatch covers, sonar domes, robotic arms, and structural frames for UAVs/USVs. |
| Industrial & Safety | Fixtures and jigs for composites manufacturing, protective guards, components for vibration-isolation systems. |
| Sporting Goods | High-performance bicycle frames, helmet reinforcements, race car bodywork, protective gear. |
TECHNICAL SPECIFICATIONS
Get the specs. This is the data that proves the performance.
| Property | Value / Description | Test Method / Notes |
|---|---|---|
| Density | 1.38 – 1.45 g/cm³ | ASTM D792 |
| Tensile Strength | 1,200 – 1,600 MPa | ASTM D3039 |
| Compressive Strength | 280 – 350 MPa | ASTM D695 |
| Flexural Strength | 550 – 700 MPa | ASTM D790 |
| Impact Strength, Izod | 90 – 110 J/m (Notched) | ASTM D256 |
| Machining Tolerance | ± 0.05 mm (Standard) | ± 0.025 mm (Precision) |
| Surface Finish | Ra 1.6 µm (Standard) | Ra 0.8 µm (Fine) |
| Our Expertise | Specialized Router Bits & Diamond-Coated Tools. High RPM, Low Feed Rate Strategies. Vacuum Chucking for Secure, Non-Destructive Fixturing. | Zero Delamination Guarantee. |